Replace pressure gauge. Remove the shipping plug and wipe clean any oil leaks near oil seals.

Both cups and seals should be replaced at the first signs of low pressure. The burner uses diesel or kerosene & air + electricity to generate a fire inside a chamber with water circulating around the exterior in tubes coiled like a snake.

All pressure washer pumps are in the reciprocating group and use pistons or plungers to add energy to the water. The unloader switches to the unloaded position and runs at low pressure until the trigger is squeezed again. Gas-charged dampeners use a bladder that responds to pressure fluctuations, absorbing pressure spikes.Should system pulsation become pronounced, install a dampener. Inspect and service the seals as soon as possible. Replace the Cylinders or sleeves as needed.

Flexible hose at the pump inlet and prior to any hard plumbing in the discharge line is recommended. Inspect and replace cracked plunger(s). Severely restricting water supply can cause cavitation and lead to catastrophic pump failure, resulting in system shutdown and the need for a complete pump re-build or total replacement.Inspect the incoming line for obstructions or any flow restrictions.
See the attached chart for more information. Tighten or replace as indicated.Each pump drive end is equipped with an oil sight gauge to view the oil level. CAT PUMPS operate best with liquids up to 500CPS or 2500SSU.

Replace if damaged.Consult the pump datasheets for the proper volume of oil for a specific pump model. Home > Pressure Washer Centre > Troubleshooting > Pulsation.

... Cat Pumps can be configured to pump many of the common chemicals used to slow the spread of infectious diseases such as COVID-19. All of these conditions will severely and prematurely wear the seals.

Typically the oil seals are replaced from the drive-end and done when bearings and crankshaft oil seals are replaced. Wash-out is the erosion (i.e., pitting, scoring) of the manifold typically around sealing surfaces (i.e., low and high pressure seals, valve seat, and seal case) caused by local water quality (i.e., high pH, hard water, sea water), chemicals being supplied through the pump, or lack of timely maintenance to the seals.Replacement of the manifold and seals is recommended if wash-out conditions are evident.To minimize wash-out, flush the manifold with fresh water when the pump is not used and confirm the chemical compatibility of your pump manifold and seals to any chemicals you are currently supplying through the pump.Cat Pumps also offers manifolds made of a washout resistant material.

This can cause the oil to leak out of the vented red oil cap.Also, if the drive end has been contaminated by the pumped fluid leaking past worn or damaged seals in the pump manifold, the oil level can rise causing oil to leak from the vented red oil cap.If either of these situations occur, stop use immediately. Increasing the frequency of seal servicing will minimize the plunger [piston] rod wear.These items seldom need servicing. Rotary – Uses screws, gears, vanes or lobes.

Welcome to the Cat Pumps Pressure Washer Center, where you will find useful information about your pressure washer pump and system.

Examine the plunger carefully when installing seals and replace as needed.Water leaking between the manifold and crankcase can be a result of worn seals or packings. Incorporate a more frequent service cycle. Inspect the incoming line for obstructions or any flow restrictions.Running the pump without washing or spraying water can put the pump into “by-pass mode.” When the pump is in by-pass mode and water is directed back to the pump inlet, excessive heat can quickly build. Starvation is typically caused by restricted inlet lines, excessive demands on supply line, kinked hoses, excessively dirty inlet filters, low or empty supply tank, excessively long feed lines or air bubbles in the liquid. Maintain proper system filtration.A pulsation dampener reduces fluctuations in system pressure due to the reciprocating action of the pump plungers or pistons. A cracked plunger can degrade pump performance, possible affecting flow and pressure. Standard Seal Kits include the Lo-Pressure Seals, Hi-Pressure Seals and necessary O-rings for standard maintenance.Typical conditions that accelerate wear to the seals include:Starving the pump of sufficient liquid to the pump inlet is one of many causes of low pressure. Use high-quality glycerin-filled gauges with built-in pressure snubbers.Belt-drives are used to set and control the pump speed, measured in “revolutions-per-minute” or “rpm". If you cannot find what you are looking for, contact our technical support team at Worn nozzle(s) are the most frequent cause of low pressure. Oil seals can wear over time and allow oil to leak.

A cracked o-ring, dirt caught in the spring or a stuck shaft are the most common issues solved by simply removing the unloader and cleaning/looking for issues.The 12 below tools are the most commonly used to repair pressure washers.Using the below tools I’ve fully disassembled (all the way down to removing the gas engine piston seals and crankshaft) and put back together: 3 electric pressure washers and 4 gas power washers.
A worn nozzle results in lower pressure because there is less resistance to the water flow. Leaving liquid in the pump in freezing conditions can also result in a damaged manifold. Oil level should never fall below the red dot of the sight gauge.Inspect and tighten if necessary. Replace the seals inside the manifold as required. Exercise caution when installing to avoid cutting the o-ring.
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Replace pressure gauge. Remove the shipping plug and wipe clean any oil leaks near oil seals.

Both cups and seals should be replaced at the first signs of low pressure. The burner uses diesel or kerosene & air + electricity to generate a fire inside a chamber with water circulating around the exterior in tubes coiled like a snake.

All pressure washer pumps are in the reciprocating group and use pistons or plungers to add energy to the water. The unloader switches to the unloaded position and runs at low pressure until the trigger is squeezed again. Gas-charged dampeners use a bladder that responds to pressure fluctuations, absorbing pressure spikes.Should system pulsation become pronounced, install a dampener. Inspect and service the seals as soon as possible. Replace the Cylinders or sleeves as needed.

Flexible hose at the pump inlet and prior to any hard plumbing in the discharge line is recommended. Inspect and replace cracked plunger(s). Severely restricting water supply can cause cavitation and lead to catastrophic pump failure, resulting in system shutdown and the need for a complete pump re-build or total replacement.Inspect the incoming line for obstructions or any flow restrictions.
See the attached chart for more information. Tighten or replace as indicated.Each pump drive end is equipped with an oil sight gauge to view the oil level. CAT PUMPS operate best with liquids up to 500CPS or 2500SSU.

Replace if damaged.Consult the pump datasheets for the proper volume of oil for a specific pump model. Home > Pressure Washer Centre > Troubleshooting > Pulsation.

... Cat Pumps can be configured to pump many of the common chemicals used to slow the spread of infectious diseases such as COVID-19. All of these conditions will severely and prematurely wear the seals.

Typically the oil seals are replaced from the drive-end and done when bearings and crankshaft oil seals are replaced. Wash-out is the erosion (i.e., pitting, scoring) of the manifold typically around sealing surfaces (i.e., low and high pressure seals, valve seat, and seal case) caused by local water quality (i.e., high pH, hard water, sea water), chemicals being supplied through the pump, or lack of timely maintenance to the seals.Replacement of the manifold and seals is recommended if wash-out conditions are evident.To minimize wash-out, flush the manifold with fresh water when the pump is not used and confirm the chemical compatibility of your pump manifold and seals to any chemicals you are currently supplying through the pump.Cat Pumps also offers manifolds made of a washout resistant material.

This can cause the oil to leak out of the vented red oil cap.Also, if the drive end has been contaminated by the pumped fluid leaking past worn or damaged seals in the pump manifold, the oil level can rise causing oil to leak from the vented red oil cap.If either of these situations occur, stop use immediately. Increasing the frequency of seal servicing will minimize the plunger [piston] rod wear.These items seldom need servicing. Rotary – Uses screws, gears, vanes or lobes.

Welcome to the Cat Pumps Pressure Washer Center, where you will find useful information about your pressure washer pump and system.

Examine the plunger carefully when installing seals and replace as needed.Water leaking between the manifold and crankcase can be a result of worn seals or packings. Incorporate a more frequent service cycle. Inspect the incoming line for obstructions or any flow restrictions.Running the pump without washing or spraying water can put the pump into “by-pass mode.” When the pump is in by-pass mode and water is directed back to the pump inlet, excessive heat can quickly build. Starvation is typically caused by restricted inlet lines, excessive demands on supply line, kinked hoses, excessively dirty inlet filters, low or empty supply tank, excessively long feed lines or air bubbles in the liquid. Maintain proper system filtration.A pulsation dampener reduces fluctuations in system pressure due to the reciprocating action of the pump plungers or pistons. A cracked plunger can degrade pump performance, possible affecting flow and pressure. Standard Seal Kits include the Lo-Pressure Seals, Hi-Pressure Seals and necessary O-rings for standard maintenance.Typical conditions that accelerate wear to the seals include:Starving the pump of sufficient liquid to the pump inlet is one of many causes of low pressure. Use high-quality glycerin-filled gauges with built-in pressure snubbers.Belt-drives are used to set and control the pump speed, measured in “revolutions-per-minute” or “rpm". If you cannot find what you are looking for, contact our technical support team at Worn nozzle(s) are the most frequent cause of low pressure. Oil seals can wear over time and allow oil to leak.

A cracked o-ring, dirt caught in the spring or a stuck shaft are the most common issues solved by simply removing the unloader and cleaning/looking for issues.The 12 below tools are the most commonly used to repair pressure washers.Using the below tools I’ve fully disassembled (all the way down to removing the gas engine piston seals and crankshaft) and put back together: 3 electric pressure washers and 4 gas power washers.
A worn nozzle results in lower pressure because there is less resistance to the water flow. Leaving liquid in the pump in freezing conditions can also result in a damaged manifold. Oil level should never fall below the red dot of the sight gauge.Inspect and tighten if necessary. Replace the seals inside the manifold as required. Exercise caution when installing to avoid cutting the o-ring.
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cat pressure washer pump troubleshooting


Seal kits are available and part number can be found on your pump datasheet. PLUNGER PUMPS: always keep the "V" groove or the "Spring" side of the seals or packings towards the liquid or high pressure side. Increase the frequency of your seal servicing. The high-pressure seals in the pump keep water in the high-pressure chamber. Periodically inspect your crankcase oil and crankshaft oil seals.

Replace pressure gauge. Remove the shipping plug and wipe clean any oil leaks near oil seals.

Both cups and seals should be replaced at the first signs of low pressure. The burner uses diesel or kerosene & air + electricity to generate a fire inside a chamber with water circulating around the exterior in tubes coiled like a snake.

All pressure washer pumps are in the reciprocating group and use pistons or plungers to add energy to the water. The unloader switches to the unloaded position and runs at low pressure until the trigger is squeezed again. Gas-charged dampeners use a bladder that responds to pressure fluctuations, absorbing pressure spikes.Should system pulsation become pronounced, install a dampener. Inspect and service the seals as soon as possible. Replace the Cylinders or sleeves as needed.

Flexible hose at the pump inlet and prior to any hard plumbing in the discharge line is recommended. Inspect and replace cracked plunger(s). Severely restricting water supply can cause cavitation and lead to catastrophic pump failure, resulting in system shutdown and the need for a complete pump re-build or total replacement.Inspect the incoming line for obstructions or any flow restrictions.
See the attached chart for more information. Tighten or replace as indicated.Each pump drive end is equipped with an oil sight gauge to view the oil level. CAT PUMPS operate best with liquids up to 500CPS or 2500SSU.

Replace if damaged.Consult the pump datasheets for the proper volume of oil for a specific pump model. Home > Pressure Washer Centre > Troubleshooting > Pulsation.

... Cat Pumps can be configured to pump many of the common chemicals used to slow the spread of infectious diseases such as COVID-19. All of these conditions will severely and prematurely wear the seals.

Typically the oil seals are replaced from the drive-end and done when bearings and crankshaft oil seals are replaced. Wash-out is the erosion (i.e., pitting, scoring) of the manifold typically around sealing surfaces (i.e., low and high pressure seals, valve seat, and seal case) caused by local water quality (i.e., high pH, hard water, sea water), chemicals being supplied through the pump, or lack of timely maintenance to the seals.Replacement of the manifold and seals is recommended if wash-out conditions are evident.To minimize wash-out, flush the manifold with fresh water when the pump is not used and confirm the chemical compatibility of your pump manifold and seals to any chemicals you are currently supplying through the pump.Cat Pumps also offers manifolds made of a washout resistant material.

This can cause the oil to leak out of the vented red oil cap.Also, if the drive end has been contaminated by the pumped fluid leaking past worn or damaged seals in the pump manifold, the oil level can rise causing oil to leak from the vented red oil cap.If either of these situations occur, stop use immediately. Increasing the frequency of seal servicing will minimize the plunger [piston] rod wear.These items seldom need servicing. Rotary – Uses screws, gears, vanes or lobes.

Welcome to the Cat Pumps Pressure Washer Center, where you will find useful information about your pressure washer pump and system.

Examine the plunger carefully when installing seals and replace as needed.Water leaking between the manifold and crankcase can be a result of worn seals or packings. Incorporate a more frequent service cycle. Inspect the incoming line for obstructions or any flow restrictions.Running the pump without washing or spraying water can put the pump into “by-pass mode.” When the pump is in by-pass mode and water is directed back to the pump inlet, excessive heat can quickly build. Starvation is typically caused by restricted inlet lines, excessive demands on supply line, kinked hoses, excessively dirty inlet filters, low or empty supply tank, excessively long feed lines or air bubbles in the liquid. Maintain proper system filtration.A pulsation dampener reduces fluctuations in system pressure due to the reciprocating action of the pump plungers or pistons. A cracked plunger can degrade pump performance, possible affecting flow and pressure. Standard Seal Kits include the Lo-Pressure Seals, Hi-Pressure Seals and necessary O-rings for standard maintenance.Typical conditions that accelerate wear to the seals include:Starving the pump of sufficient liquid to the pump inlet is one of many causes of low pressure. Use high-quality glycerin-filled gauges with built-in pressure snubbers.Belt-drives are used to set and control the pump speed, measured in “revolutions-per-minute” or “rpm". If you cannot find what you are looking for, contact our technical support team at Worn nozzle(s) are the most frequent cause of low pressure. Oil seals can wear over time and allow oil to leak.

A cracked o-ring, dirt caught in the spring or a stuck shaft are the most common issues solved by simply removing the unloader and cleaning/looking for issues.The 12 below tools are the most commonly used to repair pressure washers.Using the below tools I’ve fully disassembled (all the way down to removing the gas engine piston seals and crankshaft) and put back together: 3 electric pressure washers and 4 gas power washers.
A worn nozzle results in lower pressure because there is less resistance to the water flow. Leaving liquid in the pump in freezing conditions can also result in a damaged manifold. Oil level should never fall below the red dot of the sight gauge.Inspect and tighten if necessary. Replace the seals inside the manifold as required. Exercise caution when installing to avoid cutting the o-ring.

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